Process Engineer - Shear International Co. Ltd

• Develop and standardize process parameters for each casting operation (molding, melting, pouring, fettling, heat treatment, etc.).
• Analyze and refine foundry processes to improve yield, reduce cycle time, and minimize scrap or rework.
• Implement and monitor process controls to ensure stable and repeatable production.

• Investigate process-related issues causing defects or downtime.
• Conduct root cause analysis (RCA) and implement corrective/preventive actions (CAPA).
• Work closely with quality, maintenance, and production teams to resolve technical problems.

• Monitor production data and KPIs to identify process trends or deviations.
• Use tools such as SPC, FMEA, and Six Sigma methodologies to analyze and improve processes.
• Generate reports to track improvements and highlight cost-saving initiatives.

• Create and maintain process documentation such as work instructions, SOPs, and process flow diagrams.
• Ensure compliance with internal quality systems and external regulatory standards.

• Support new product development and trial runs by defining optimal process parameters.
• Assist in the commissioning of new equipment or tools and train operators on new procedures.
• Provide technical support to production and maintenance teams.

• Master’s / Bachelor’s degree in Mechanical, Metallurgical, Industrial Engineering or a related field.
• 3–6 years of experience in foundry or heavy manufacturing environment.
• Strong knowledge of steel casting processes and equipment.
• Familiarity with Lean Manufacturing, Six Sigma, 5S, and Kaizen principles is a plus.
• Analytical mindset with excellent problem-solving skills.
• Good communication skills and the ability to work cross-functionally.
• Proficient in MS Office and production-related software; experience with ERP systems is a plus.

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